Product Overview
MOR API Seal Support Systems are high-end sealing solutions designed for rotating equipment such as pumps, compressors, and turbines. They are core-compliant with strict standards of the American Petroleum Institute (API), focusing on API 52 seal plan andAPI 53 seal plan (including API 53b seal plan and API Plan 53C). Meanwhile, they fully adhere to industry benchmarks like API 682 (4th Edition) for centrifugal and rotary pump shaft seal systems, API 617 for compressors, and API 614 for lubricating shaft seal systems. By integrating seal chambers, flush plans, barrier/buffer fluid circuits, and control panels, the systems achieve stable sealing in the oil and gas, petrochemical, and power generation sectors, reduce leakage of process fluids and gases, and enhance equipment safety and operational efficiency.
Product Specifications
| Specification Category | Specific Indicators |
|---|---|
| Core Compliance Standards | API 682 (4th Edition), API 617 (7th Edition), API 614 (4th Edition), GB/T 14211-2019 |
| Test Standards | API 682 seal performance test, API 617 compressor adaptation test, ISO 1940 dynamic balance test for rotating components, API 692-2018 dry gas seal test |
| Core Plan Types | API Plan 11, API Plan 32, api 52 seal plan, api 53 seal plan (53A/53B/53C) |
| Monitoring Parameters | Fluid pressure, temperature, flow rate (real-time monitoring to ensure system stability) |
Core Functions
Cooling: Dissipates frictional heat from seal faces to avoid thermal degradation, dry-running, and material damage.
Lubrication: Maintains a stable, clean fluid film between seal faces to minimize wear and friction.
Flushing: Removes solid particles, sludge, and contaminants from the seal chamber to prevent abrasion.
Pressure Control: Regulates seal chamber pressure to prevent process fluid leakage or atmospheric ingress.
Barrier/Buffer Protection: Isolates seals from corrosive, toxic, or high-temperature process fluids using dedicated barrier/buffer media.
Core API Plan Details
Plan 11/12: Internal recirculation flush from pump discharge (with/without strainer).
Plan 21/22: Cooled flush with external heat exchanger.
Plan 32: External clean fluid flush for dirty/abrasive services.
Plan 52: Unpressurized buffer fluid system for dual seals.
Plan 53A/B/C: Pressurized barrier fluid systems (nitrogen/accumulator pressurized).
Plan 72/74: Gas buffer/barrier systems for hazardous or dry applications.
Application Scenarios
Centrifugal Pumps
Suitable for centrifugal pumps in refineries, chemical plants, and oil pipelines. api 52 seal plan and API Plan 11 are used to prevent leakage of crude oil and chemical fluids.
01
Compressors
Applied in natural gas processing compressors. api 53 seal plan (including api 53b seal plan) prevents natural gas leakage and ensures efficient operation of the compression system.
02
Turbines
Used in steam/gas turbines of power plants. API Plan 53C and api 53b seal plan adapt to high-temperature and continuous operation requirements, reducing energy loss and leakage risks.
03
Other Rotating Equipment
Applicable to mixers and agitators in chemical plants. api 52 seal plan and API Plan 32 prevent leakage of corrosive and viscous fluids, ensuring continuous production
04
Customization Services
(1) Plan Customization
Based on equipment types (pumps/compressors/turbines) and operating conditions (pressure/temperature/fluid properties), parameters of API 52 seal plan and api 53 seal plan (including API 53b seal plan and API Plan 53C) are customized.
(2) Material Customization
For corrosive and high-temperature environments, materials for seal chambers and seals (such as corrosion-resistant metals and high-temperature-resistant materials) are customized to meet the needs of plans like api 53b seal plan.
(3) Standard Adaptation Customization
According to project requirements, system configurations compliant with standards such as API 682 and JB/T 8723-2008 are customized to ensure compliant project implementation.
(4) Service Support
On-site operating condition assessment is provided to help determine the adaptability of API 52 seal plan and API 53 seal plan; installation guidance and after-sales maintenance are offered to ensure long-term stable operation of the system.
System Types
1. Single Seal Support Systems
Flush Systems: Direct fluid injection to cool, clean, and lubricate single seals.
Quench Systems: External fluid (water/steam) applied to the seal's atmospheric side to prevent crystallization or hazardous vapor release.
2. Dual Seal Support Systems
Buffer Systems (Unpressurized): Use a secondary fluid between two seals; collects leakage and provides lubrication.
Barrier Systems (Pressurized): Maintain barrier fluid at higher pressure than process fluid to zero process leakage; used for toxic/critical services.
3. Gas Support Systems
Dry Gas Seals (DGS) Support: Supply clean, dry inert gas (nitrogen) for non-contacting seals in high-speed or gas-handling equipment.
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