MOR SEAL:Your Professional Component Seal Manufacturer!

 

Sichuan MONOEL SEAL is one of the leading Chinese manufacturers in design, produce, and sale of dynamic sealing products such as mechanical seals, dry gas seals, carbon ring seals,Seal support systems, and marine seals, since we were established in 1976. MOR Seal is our brand. Over the years, with high-quality products, punctual delivery, and good service, we have more 1000 customers, 50000 items.

 

 
First 12 Last
 
Why Choose Us

Rich Experience

Our General manager is the Chinese dry gas seals standard-setter, a professor-level senior engineer in sealing industry, who has been engaged in sealing product research and development for more than 30 years. He and our company obtained 36 world patents.

 

OEM/ODM

We focus on mid-high-end and customized products to meet customers' different demands, OEM and ODM are both acceptable.Major partners inboard include over 100 large chemical production enterprises such as China Petroleum & Chemical Corporation, China National Petroleum Corporation, and China National Offshore Oil Corporation.

Production Market

Since 2014, we started to export, Our abroad customers are mainly from Germany, Italy, USA, Australia, Malaysia, Singapore, Indonesia, etc. We have extensive hands-on experience in sealing technology and numerous successful application cases both domestically and internationally.

 

Full Service

For modified seals, we provide full tracking service, from original data collection, seal design, manufacturing, all of which are handled by dedicated personnel. Our company sends professionals to the site for installation and commissioning until the start-up is successful;For maintenance, our company can send professionals to the site to dismantle the seals to reduce accidental marine losses.

 

 
 
Advantages of Component Seal
01.

Cost-effectiveness

Component seals offer lower initial costs and maintenance expenses compared to cartridge seals, making them a budget-friendly option. The ability to replace individual worn-out parts rather than the entire seal results in significant cost savings.

02.

Suitability for Smaller Pumps

Their simple design makes component seals well-suited for smaller pumps, simplifying installation and maintenance and reducing associated costs.

03.

Customization Option

Component seals allow for adjustments based on specific application needs or challenging conditions, such as unusual fluids or high pressures, optimizing both efficiency and durability.

04.

Widespread Availability

Compatible with a variety of pump sizes and shaft dimensions, component seals are readily available, ensuring minimal downtime and consistent, reliable pump performance across different settings.

 

Parameters

 

 

Product name

Component Seal

Materials

According to customer's demands

Size

Standard or customized

Temperature

-20ºC~+180ºC

Pressure

≤1Mpa

Linear velocity

≤15m/s

Service

OEM Customized Services

 

MOR 105 Mechanical Seal

Application of Component Seal

 

 

Pumps

A primary application is sealing rotating shafts in pumps to prevent fluid leakage.

Agitators and Mixers

Component seals are used in applications involving rotating equipment, such as agitators and mixers, to prevent fluid leakage.

Industrial Equipment

Component seals are used in various industrial applications, including gas seals and cryogenic seals.

Food and Beverage Industry

Component seals are used in industries like food and beverage, where materials suitable for food contact are used.

Other Applications

Component seals can also be found in applications like electric motors, gas and steam turbines, and centrifugal compressors.

 

Components of Component Seal
 

Rotating Face:
This is the part of the component seal that rotates with the shaft. It often has a hard, wear-resistant face made of materials like carbon, ceramic, or tungsten carbide.

 

Stationary Face:
The stationary face remains fixed and does not rotate. It is typically made of a softer material that complements the rotating face, creating a seal interface. Common materials include ceramic, silicon carbide, and various elastomers.

 

Secondary Seals:
Secondary seals are components that provide a static sealing area within the component seal assembly. They enhance the seal’s performance and reliability, especially in dynamic conditions.

 

Springs:
Springs provide the necessary load to the seal faces, ensuring constant contact between them even under varying operational conditions. This constant contact ensures a reliable and effective seal throughout the machine’s operation.

 

Gland plates:
Gland plates are used to mount the seal to the machinery. They support the seal assembly, keeping it securely in place.

 

Component Seal Installation

 

Have a clean area available for the components and ensure that there are no finger prints, oil or grease on the primary seal faces. Wipe with alcohol using a lint free cloth if necessary.


Inspect the rotating head assembly as follows:


Secondary ‘O’ ring in pusher seal – inspect for discontinuities, confirm proper material and durometer. (Note: Do not lubricate ‘O’ ring.)

 

Ensure that all springs (if a pusher seal) are sitting upright and have not been dislodged from their counter-bores.

 

Confirm that shaft or shaft sleeve surface finish, where secondary ‘O’ ring or Teflon wedge will ride, is maximum of 32 rms, using a comparator.

 

Clean and de-burr the shaft area and seal chamber area as required using a solvent that will be compatible with the process fluid.

 

Proper spring compression check (‘working height’) – obtain dimension from seal drawing which shows the distance between the back of the seal retainer and the seal chamber face. Then fit the bearing bracket and shaft up against the casing and mark (with bluing pen) the point on shaft or sleeve directly below the seal chamber face. Remove shaft bearing bracket from casing and mark the dimension where the back of the retainer sits when assembled.

 

Attach seal head to shaft/sleeve and ensure that set screws are installed on clean and undamaged shaft areas. If this is not possible, carefully de-burr with a file and smooth out with emery cloth.

 

Install the stationary seal face into gland evenly to ensure face is not cocked. Assure that any finger prints are removed with alcohol and lint free towel.

 

Stationary ‘O’ ring checks – confirm proper material, durometer, and inspect for discontinuities.

 

Install gland to stuffing box using opposite and even tightening technique. Prior to doing so, a sweep of the seal chamber face is required to ensure proper sealing between gasket/’O’ ring on seal gland and seal chamber. A dial indicator should be attached to the shaft and the shaft will be rotated to cover a complete sweep of the seal chamber face. TIR should be no more than 0.005’.

 

After seal is completely installed, conduct a static pressure check.

 

 

Packaging and Shipping

 

productcate-697-353

 

 

Our Certificates

 

productcate-1-1

 

 

FAQ

 

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Can I get an sample to check the quality of products?

A: Yes. We can send you samples to check the quality within 3-5days.

Q: What payment terms do you accept?

A: We accept T/T, Western Union, Paypal and Escrow, L/C, etc.

Q: Can you make customized products for us?

A: Yes. Customized products are available according to your drawings or working conditions.

Q: Could you design it if I don’t have drawings or pictures for custom products?

A: Yes,we can make the best suitable design in accordance with your application and working conditions.

Q: What is component type seal?

A: Component seals typically consist of a rotating assembly, a stationary seat, and a gland for mounting the seal to the equipment. These seals are usually applicable on equipment that is not adjustable and must be installed by skilled technicians or risk premature seal failure.

Q: What is the life expectancy of a mechanical seal?

A: Typically, mechanical seals can last anywhere from 18 months to three years under normal operating conditions. This general expectancy, however, is merely a baseline.

Q: What are the three components of a seal?

A: Mechanical seals consist of three sealing components: rotating, stationary, and secondary seals. The seals prevent leaks from the circumferential gap between the shaft and other pump components. The rotating and stationary seals are lapped flat to keep fluid and gas from escaping.

Q: What is the difference between component and cartridge seals?

A: Other than cartridge type seals that are completely encased within secure housings, component mechanical seals usually have exposed parts that are more susceptible to damage during transportation or installation. Further, non-cartridge type seals require precise measurements during installation to prevent seal failure.

As one of the most professional component seal suppliers in China, we're featured by quality products and competitive price. If you're going to buy customized component seal, welcome to get quotation from our factory.

balance mechanical seal, single spring mechanical seal, high temperature mechanical seal
Send Inquiry